Choosing the right system is a crucial step in a bespoke project. In interior joinery, aluminium profiles and associated components provide the structure, ensure the functionality and contribute to the aesthetics of the finished product.

In a bespoke project, elements that may seem secondary on paper can have a direct influence on the final result. The choice of a roller system, a guide system, a braking system or a fixing mechanism can alter the way in which the structure is manufactured, installed and used.

Take the example of a sliding door. The design does not stop at the choice of aluminium profile and infill. The roller system will determine the quality of movement, the guide system will contribute to the stability of the door leaf, and the braking system will influence its day-to-day use. These elements must therefore be regarded as an integral part of the product’s design. The same applies to a hinged door, where the choice of hinges, locking system and various fittings must be consistent with the door’s weight, dimensions and intended use.

An error of just a few millimetres can have significant consequences for a bespoke project.

Once the system has been identified, the project’s dimensions must be accurately recorded. Taking measurements is an essential step, as it transforms a theoretical project into data that can be used directly in the manufacturing process.

– the available width and height;
– whether the supports are plumb;
– the floor level;
– whether the structure is square;
– the thickness of the supports;
– the fixing options;
– the space required for the structure to function.

But above all: do not simply measure the structure itself; take its surroundings into account.

This is an important distinction.

For example, for a sliding door, you need to consider the space required for movement, clearances, the track, fixings, etc. The more precise the information gathered on site, the easier it is to prepare the dimensions and avoid having to make alterations during manufacture or installation.

Once the system has been defined and the dimensions validated, manufacture can proceed with confidence.

This includes:

• drawings;
• parts lists;
• component part numbers;
• cut-off dimensions;
• quantities;
• fittings;
• finishes.

This preparation helps to reduce manufacturing errors, whilst also preventing components from being omitted or changes being made once assembly has already begun.

The more precise the project is at the outset, the better the manufacturing process can be controlled later on.